PCD straight diamond router bit Z2+1 D12 I15 L66 S12 H3 RH

PCD diamond milling cutter with drilling blade DTS – for nesting and finishing

Index: DTS.12.015.12.0DR

Professional diamond milling cutter from the DTS series, designed for advanced nesting, formatting, and finishing operations on CNC machining centres and overhead milling machines. The blade construction consists of two solid polycrystalline diamond plates arranged in a compression geometry (positive-negative) along with a front drilling blade (PCD Z2+1 H3). The blades are mounted on a sintered carbide monolith body with a hardness of 93.8 HRA or – in selected versions – from the heavy alloy DENSIMET® (a tungsten alloy that dampens vibrations during cutting). The compression layout protects the laminate from chipping edges from above and below, while the diamond front plate ensures smooth entry of the tool into the material in the Z-axis. The precise grip tolerance class H6 eliminates radial runout, protecting the spindle and guaranteeing optimal machining quality.

Structural advantages and technical properties:

• Laser edge treatment (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and entry zone: The smoothed back of the PCD diamond plate combined with spacious chip channels prevents clogging and facilitates rapid dust removal from the cutting area.
• Low roughness of the gripping part: The shaft surface with a roughness indicator of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing within G2.5 standards: Certified static-dynamic balancing in the high class G2.5 (according to ISO/EN) reduces noise and decreases vibrations generated at high speeds.
• Sharpening specification (height of PCD plate): plate H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the variant with the plate H = 3.5 mm allows for sharpening a maximum of 3–4 times.

Intended use and application range:

The tool is intended for cutting operations, nesting, peripheral milling, mortising, slotting, and plunging into the material.

It works excellently in the processing of materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), HPL boards, aluminium, and fibre-cement boards.