PCD straight diamond router bit Z2+1 D12 I20 L70 S12 H3,5 RH

PCD diamond cutter two-edged DTS with drilling blade – for nesting and finishing

Index: DTS.12.020.12.0MR

Professional diamond cutter from the DTS series, designed for advanced nesting, formatting, and finishing operations on CNC machining centres and overhead milling machines. The blade construction consists of two solid polycrystalline diamond plates arranged in a compression geometry (positive-negative) along with a frontal drilling blade (PCD Z2+1 H3,5). The blades are mounted on a sintered carbide HM body with a hardness of 93.8 HRA or – in selected versions – from a heavy alloy DENSIMET® (a tungsten metal alloy that dampens vibrations during machining). The compression system protects the laminate from edge chipping from the top and bottom, while the frontal diamond plate ensures smooth tool entry into the material along the Z axis. The precise grip tolerance class H6 eliminates radial runout, protecting the spindle and guaranteeing optimal machining quality.

Construction advantages and technical properties:

• Laser treatment of cutting edges (ablation): The blade profiles of DIA are finished directly with a laser beam, allowing edge radii to reach levels of 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed back part of the PCD diamond plate combined with capacious chip channels prevents workpiece sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the gripping part: The shaft surface with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Sharpening specifications (height of PCD plate): plate H = 2.5 mm allows for sharpening a maximum of 2-3 times, while the version with plate H = 3.5 mm allows for sharpening a maximum of 3-4 times.

Intended use and scope of application:

The tool is intended for cutting operations, nesting, contour milling, mortising, grooving, and plunging into the material.

It works perfectly in machining materials such as: raw and laminated chipboard and MDF, raw and laminated plywood, glass fibre and carbon fibre composites (GFRP / CFRP), HPL boards, aluminium, and fibre-cement boards.