PCD straight diamond router bit Z2+1 D12 I25 L70 S12 H3 RH

PCD Diamond Router Bit with Cutting Edge – for Nesting and Finishing

Index: DTS.12.025.12.0DR

Professional diamond router from the DTS series, designed for advanced nesting, formatting, and finishing operations on CNC machining centres and overhead spindle milling machines. The blade construction consists of two solid polycrystalline diamond plates arranged in a compression geometry (positive-negative) along with a front drilling blade (PCD Z2+1 H3). The blades are mounted on a body made of sintered HM carbide monolith with a hardness of 93.8 HRA or – in selected versions – from a heavy alloy DENSIMET® (a tungsten metal alloy that dampens vibrations during cutting). The compression system protects the laminate from edge chipping from both the top and bottom, while the front diamond plate ensures seamless entry of the tool into the material in the Z-axis. The precise grip tolerance class H6 eliminates radial runout, protecting the spindle and guaranteeing optimal machining quality.

Construction Advantages and Technical Properties:

• Laser Processing of Cutting Edges (Ablation): DIA blade profiles are finished directly by a laser beam, allowing for edge radii of around 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished Flute Grooves and Rake Area: The smoothed back part of the PCD diamond plate combined with spacious chip channels prevents chip adhesion and facilitates quick dust removal from the cutting zone.
• Low Roughness of the Grip Section: The shaft surface with a roughness indicator of Ra ≤ 0.3 µm protects the router from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic Balancing to G2.5 Standard: Certified static-dynamic balancing in a high class of G2.5 (according to ISO/EN) reduces noise and vibration generated at high speeds.
• Sharpening Specification (Height of PCD Plate): a plate H = 2.5 mm allows for sharpening up to 2–3 times, while the variant with a plate H = 3.5 mm allows for sharpening up to 3–4 times.

Application and Scope of Use:

The tool is intended for cutting operations, nesting, contour milling, t-slotting, grooving, and pocketing in the material.

It performs excellently in processing materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), HPL boards, aluminium, and fibre-cement boards.