PCD straight diamond router bit Z2+1 D16 I12 L63 S8 H2,5 RH

PCD Diamond Milling Cutter Double-Edged DT2 LED LIGHTS – for precise channels for lighting profiles

Index: DT2.16.012.08.0SR 

Specialised diamond milling cutter model DT2 LED LIGHTS, designed for creating very precise grooves and channels for the installation of LED strips and profiles on CNC machining centres and overhead spindle milling machines. The working element consists of two solid blades made of polycrystalline diamond H mm, permanently mounted on a durable stainless steel shank. The double-edged working arrangement, combined with a precisely manufactured gripping part within a narrow tolerance of H6 significantly reduces radial runout. This ensures predictable, dimensional channel width for LED fixture placement and completely smooth, chip-free material edges.

Design advantages and technical properties:

• Laser edge treatment (ablation): The geometry of the DIA blade edges is finished directly with a laser beam, achieving edge radii at the level of 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: A smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents material sticking and facilitates quick dust removal from the working area.
• Low roughness of the gripping part: The surface of the shank with a roughness indicator of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of wear on the cone in the spindle.
• Dynamic balancing in standard G2.5: Certified static-dynamic balancing in a stringent class of G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at maximum speeds.
• Sharpening specification (height of PCD insert): The insert H = 2.0 mm allows for 2 sharpenings, while the variant with the insert H = 2.5 mm allows for sharpening a maximum of 2–3 times.

Intended use and scope of application:

The tool is intended for cutting operations, contour milling, slotting, and grooving.

It excels in processing materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.