PCD straight diamond router bit Z2+1 D8 I15 L60 S12 H3,5 RH

PCD Diamond Milling Cutter with Two Edges DTS with Drilling Blade – for Nesting and Finishing

Index: DTS.08.015.12.0DR

Professional diamond milling cutter from the DTS series, designed for advanced nesting, formatting, and finishing operations on CNC machining centres and overhead spindle milling machines. The cutter features two solid plates of polycrystalline diamond arranged in a compressive geometry (positive-negative) along with a front drilling blade (PCD Z2+1 H3,5). The blades are mounted on a body made of sintered carbide monolith HM with a hardness of 93.8 HRA or – in selected versions – made of heavy alloy DENSIMET® (a tungsten metal alloy that dampens vibrations during cutting). The compressive arrangement protects the laminate from chipping at the edges from above and below, while the front diamond plate ensures smooth entry of the tool into the material in the Z-axis. The precise tolerance class of the shank H6 eliminates radial runout, protecting the spindle and guaranteeing optimal machining quality.

Structural Advantages and Technical Properties:

• Laser Treatment of Cutting Edges (Ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii of approximately 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished Chip Flutes and Cutting Zone: The smoothed rear part of the PCD diamond plate, combined with voluminous chip channels, prevents workpiece adhesion and facilitates quick dust removal from the cutting zone.
• Low Roughness of the Shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic Balancing to G2.5 Standard: Certified static-dynamic balancing at a high G2.5 class (according to ISO/EN) reduces noise and vibration generated at high speeds.
• Sharpening Specification (Height of PCD Plate): A plate H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the variant with a plate H = 3.5 mm allows for sharpening a maximum of 3–4 times.

Intended Use and Range of Application:

The tool is intended for cutting, nesting, contour milling, jointing, grooving, and sinking into the material.

It performs excellently in machining materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, composites with glass and carbon fibres (GFRP / CFRP), HPL boards, aluminium, and fibre-cement boards.