PCD straight diamond router bit Z2+1 D8 I15 L70 S8 H3,5 RH

PCD Diamond Milling Cutter DTS with Drilling Blade – for Nesting and Finishing

Index: DTS.08.015.08.0MR

Professional diamond milling cutter from the DTS series, designed for advanced nesting operations, formatting, and finishing machining on CNC machining centres and overhead milling machines. The blade construction consists of two full polycrystalline diamond inserts arranged in a compressive geometry (positive-negative) along with a frontal drilling blade (PCD Z2+1 H3,5). The inserts are mounted on a body made of sintered HM carbide monolith with a hardness of 93.8 HRA or – in selected versions – from the heavy alloy DENSIMET® (a tungsten metal alloy that dampens vibrations during cutting). The compressive arrangement protects the laminate from edge chipping from above and below, while the frontal diamond insert ensures a smooth entry of the tool into the material along the Z-axis. The precise grip tolerance class H6 eliminates radial runout, protecting the spindle and guaranteeing optimal machining quality.

Design Advantages and Technical Properties:

• Laser edge processing (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii in the range of 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents material buildup and facilitates rapid dust removal from the cutting zone.
• Low roughness of the gripping part: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) reduces noise and minimises vibrations generated at high speeds.
• Sharpening specification (PCD insert height): The insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the variant with an insert H = 3.5 mm allows for sharpening a maximum of 3–4 times.

Purpose and Scope of Application:

The tool is designed for cutting, nesting, peripheral milling, dovetailing, grooving, and plunging into the material.

It performs excellently in the machining of materials such as raw and laminated chipboards, MDF, raw and laminated plywood, composites with glass and carbon fibre (GFRP / CFRP), HPL boards, aluminium, and fibre-cement boards.