PCD straight diamond router bit Z2 D10 I10 L76 S12 H2,5 RH

PCD Diamond Milling Cutter Double-Edged DT2 – for Precision Finishing and Shaping

Catalogue Index: DT2.10.010.12.0MR

The industrial PCD diamond milling cutter from the DT2 series is equipped with two solid PCD diamond blades of H2.5 mm, designed for highly efficient shaping and finishing on overhead spindle milling machines and CNC machining centres. The tool's construction features a stable body made of sintered HM carbide with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond inserts are embedded. The use of a hard alloy in the shank guarantees a high level of stiffness, and the precise clamping tolerance class H6 effectively eliminates radial runout, protecting spindle bearings and ensuring perfect edge finishing.

Key Features and Technical Specification:

• Laser-Sharpened Cutting Edges (Ablation): The DIA blades have been finished using a laser beam, enabling the achievement of perfectly sharp profiles with a minimal blade radius of 15 µm and a surface completely free of micro-chipping.
• Polished Chip Area and Cutting Edge: The smoothed rear edge of the PCD diamond insert, combined with ample chip channels, prevents material adherence and facilitates chip evacuation from the working area.
• Low Surface Roughness of the Shank: The shank with a roughness of Ra ≤ 0.3 µm prevents slippage of the cutter in the tool holder and counters wear on the spindle cone.
• Dynamic Balancing Class G2.5: Careful attention to static and dynamic balancing in accordance with ISO/EN guidelines (class G2.5) dampens vibrations and noise generated during operation at high speeds.
• Sharpening Specification (Height of PCD Insert): The insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the insert H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Applications:

The tool is intended for cutting operations, peripheral milling, notching, and grooving.

It works excellently in the processing of materials such as: raw and laminated chipboard and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.