PCD straight diamond router bit Z2 D10 I15 L70 S10 H2,5 RH

PCD Diamond Endmill DT2 – for precise finishing and formatting machining

Catalog index: DT2.10.015.10.0MR

Industrial diamond endmill from the DT2 series equipped with two full PCD diamond blades H2.5 mm, designed for highly efficient formatting and finishing machining on overhead spindle milling machines and CNC machining centres. The tool's construction features a stable body made from sintered HM carbide monolith with a hardness of 93.8 HRA (or stainless steel), into which polycrystalline diamond inserts are set. The use of hard alloy in the shank guarantees a high level of stiffness, while the precise clamping tolerance class H6 effectively eliminates radial runout, protecting the spindle bearings and ensuring a perfect edge finish.

Key properties and technical specifications:

• Laser sharpened cutting edges (ablation): The DIA blades have been finished using a laser beam, allowing for perfectly sharp profiles with a minimum cutting edge radius of 15 µm and a surface completely free of micro-chipping.
• Polished chip removal zone and cutting edge: The smoothed rear edge of the PCD diamond insert combined with extensive chip removal channels prevents chip adherence and facilitates chip evacuation from the working area.
• Low surface roughness of the shank: The shank with a roughness of Ra ≤ 0.3 µm prevents slipping of the endmill in the tool holder and counteracts wear of the spindle cone.
• Dynamic balancing class G2.5: Attention to static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at high speeds.
• Sharpening specifications (height of PCD insert): Insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, while insert H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Applications:

The tool is intended for cutting, contour milling, grooving, and notching operations.

It performs excellently in the machining of materials such as: raw and laminated chipboard and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.