PCD straight diamond router bit Z2 D10 I15 L70 S8 H3 RH

PCD Diamond Milling Cutter DT2 – for precision finishing and formatting

Catalogue index: DT2.10.015.08.0MR

The industrial diamond milling cutter from the DT2 series is equipped with two full PCD diamond blades of H3 mm, designed for highly efficient formatting and finishing processing on overhead spindle milling machines and CNC machining centres. The tool's construction features a stable body made of sintered HM carbide monolith with a hardness of 93.8 HRA (or stainless steel), into which polycrystalline diamond inserts are embedded. The use of a hard alloy in the shaft guarantees a high level of rigidity, and the precise holding tolerance class H6 effectively eliminates radial runout, protecting the spindle bearings and ensuring an ideal edge finish.

Key properties and technical specifications:

• Laser-sharpened cutting edges (ablation): The DIA blades have been finished using a laser beam, allowing for perfectly sharp profiles with a minimal cutting edge radius of 15 µm and a surface completely free from micro-chipping.
• Polished chip area and cutting edge: The smoothed rear edge of the PCD diamond insert combined with expansive chip channels prevents chip adhesion and facilitates chip evacuation from the work area.
• Low surface roughness of the grip: A grip with a roughness of Ra ≤ 0.3 µm prevents the cutter from slipping in the tool holder and counteracts wear of the spindle cone.
• Dynamic balancing in class G2.5: Attention to static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and noise generated during operation at maximum speeds.
• Sharpening specification (height of PCD insert): The insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the insert H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Applications:

The tool is intended for cutting, peripheral milling, dovetailing, and grooving operations.

It performs excellently in the processing of materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.