PCD straight diamond router bit Z2 D12,7 I15,87 L71,5 S12,7 H2,5 RH

PCD Diamond Cutter DT2 – for precise finishing and formatting machining

Catalogue index: DT2.12.015.12.5MR

Industrial diamond cutter from the DT2 series equipped with two full PCD diamond blades H2.5 mm, designed for highly efficient formatting and finishing machining on overhead spindle milling machines and CNC machine tools. The tool's construction consists of a stable body made of sintered monolithic carbide HM with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond inserts are embedded. The use of hard alloy in the shank guarantees a high level of stiffness, and the precise grip tolerance class H6 effectively eliminates radial runout, protecting the spindle bearings and ensuring perfect edge finishing.

Key properties and technical specifications:

• Laser-ground cutting edges (ablation): The DIA blades are finished using a laser beam, allowing for perfectly sharp profiles with a minimum cutting edge radius of 15 µm and a surface completely free of micro-chips.
• Polished chip removal zone and cutting edge: The smoothed back edge of the PCD diamond insert, combined with substantial chip removal channels, prevents chip adhesion and enhances chip evacuation from the working area.
• Low surface roughness of the grip: The grip with roughness of Ra ≤ 0.3 µm prevents slippage of the cutter in the tool holder and counters wear of the spindle cone.
• Dynamic balancing in class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at high speeds.
• Sharpening specification (height of the PCD insert): The insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, and the insert H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Application:

The tool is intended for cutting, contour milling, grooving, and slotting operations.

It works perfectly in machining materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium and fibre-cement boards.