PCD straight diamond router bit Z2 D12 I15 L73 S12 H3 RH

PCD Diamond End Mill DT2 – for precise finishing and formatting machining

Catalogue index: DT2.12.015.12.0MR

The industrial diamond end mill from the DT2 series features two full PCD diamond blades H3 mm, designed for highly efficient formatting and finishing machining on spindle mills and CNC machines. The tool's structure consists of a stable body made of sintered carbide HM with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond inserts are embedded. The use of a hard alloy in the shank ensures a high level of rigidity, while the precise clamping tolerance class H6 effectively eliminates radial run-out, protecting the spindle bearings and ensuring ideal edge finishing.

Key features and technical specifications:

• Laser-sharpened cutting edges (ablation): The DIA blades are finished using a laser beam, resulting in perfectly sharp profiles with a minimal cutting radius of 15 µm and a surface completely free of micro-chipping.
• Polished chip area and cutting edge: The smooth back edge of the PCD diamond insert, combined with spacious chip flutes, prevents material from sticking and facilitates chip evacuation from the working area.
• Low surface roughness of the shank: The shank has a roughness of Ra ≤ 0.3 µm, preventing slippage of the end mill in the tool holder and counteracting wear of the spindle cone.
• Dynamic balancing in class G2.5: Attention to static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and noise generated during operation at high speeds.
• Sharpening specification (height of the PCD insert): The insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the insert H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Applications:

The tool is intended for cutting, peripheral milling, notching, and grooving operations.

It performs excellently in machining materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.