PCD straight diamond router bit Z2 D6,35 I12,7 L70 S12,7 H2,5 RH

Two-edged PCD diamond cutter DT2 – for precise finishing and profiling machining

Catalogue index: DT2.06.012.12.5MR

Industrial diamond cutter from the DT2 series equipped with two full PCD diamond blades H2.5 mm, designed for high-efficiency profiling and finishing machining on overhead spindle milling machines and CNC machines. The tool's construction features a stable body made of sintered carbide monolith HM with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond inserts are embedded. The use of a hard alloy in the shank ensures a high level of rigidity, while the precise grip tolerance class H6 effectively mitigates radial runout, protecting the spindle bearings and guaranteeing perfect edge finishing.

Key properties and technical specifications:

• Laser-ground cutting edges (ablation): The DIA blades have been finished using a laser beam, allowing for perfectly sharp profiles with a minimal blade radius of 15 µm and a surface completely free from micro-chipping.
• Polished chip area and leading edge: The smoothed rear edge of the PCD diamond insert combined with ample chip channels prevents material sticking and improves chip evacuation from the working area.
• Low surface roughness of the grip: The grip with roughness Ra ≤ 0.3 µm prevents the cutter from slipping in the toolholder and counteracts spindle cone wear.
• Dynamic balancing class G2.5: Attention to static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at high speeds.
• Sharpening specification (height of PCD insert): The insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, and insert H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Application:

The tool is intended for cutting, peripheral milling, grooving and slotting operations.

It performs excellently in machining materials such as: raw and laminated chipboard and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.