PCD straight diamond router bit Z2 D6,35 I12,7 L71 S9,52 H2,5 RH

PCD two-flute diamond milling cutter DT2 – for precise finishing and formatting processing

Catalogue index: DT2.06.012.09.5MR

Industrial diamond mill from the DT2 series equipped with two full diamond PCD blades H2.5 mm, designed for highly efficient formatting and finishing processing on overhead spindle milling machines and CNC machining centres. The tool is constructed with a stable body made of sintered carbide HM with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond plates are embedded. The use of a hard alloy in the shank ensures a high level of rigidity, and the precise grip tolerance class H6 effectively eliminates radial runout, protecting the spindle bearings and guaranteeing perfect edge finish.

Key features and technical specifications:

• Laser sharpened cutting edges (ablation): The DIA blades are finished using a laser beam, achieving perfectly sharp profiles with a minimum blade radius of 15 µm and a surface completely free of micro-chipping.
• Polished chip area and cutting edge: The smoothed back edge of the PCD diamond plate, combined with spacious chip channels, prevents chip adhesion and improves chip evacuation from the working area.
• Low grip surface roughness: The grip with a roughness of Ra ≤ 0.3 µm prevents the cutter from slipping in the tool holder and counteracts wear on the spindle cone.
• Dynamic balancing in class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and noise generated during operation at maximum speeds.
• Sharpening specification (height of PCD plate): The plate H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the plate H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Applications:

The tool is intended for cutting operations, peripheral milling, mortising, and grooving.

It performs excellently in the processing of materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.