PCD straight diamond router bit Z2 D6,35 I19,05 L63,5 S6,35 H2 RH

PCD diamond end mill DT2 – for precise finishing and formatting processing

Catalogue index: DT2.06.019.06.5MR

The industrial diamond end mill from the DT2 series is equipped with two solid PCD diamond cutting edges H2 mm, designed for highly efficient formatting and finishing processing on overhead milling machines and CNC machining centres. The tool’s structure consists of a stable body made of sintered solid carbide HM with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond inserts are embedded. The use of a hard alloy in the shank guarantees a high level of rigidity, and the precise clamping tolerance class H6 effectively eliminates radial runout, protecting spindle bearings and ensuring a perfect edge finish.

Key features and technical specifications:

• Laser-sharpened cutting edges (ablation): The DIA blades have been finished using a laser beam, which has achieved perfectly sharp profiles with a minimum cutting edge radius of 15 µm and a surface completely free of micro-chipping.
• Polished chip area and cutting edge: The smoothed rear edge of the PCD diamond insert, combined with extensive chip channels, prevents material from sticking and facilitates chip evacuation from the working area.
• Low surface roughness of the shank: The shank with a roughness of Ra ≤ 0.3 µm prevents slippage of the end mill in the tool holder and helps to prevent wear of the spindle cone.
• Dynamic balancing in class G2.5: Attention to static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and noise generated during operation at high speeds.
• Sharpening specification (height of PCD insert): An insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, and an insert H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Application:

The tool is intended for cutting, peripheral milling, notching, and grooving operations.

It performs excellently in machining materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.