PCD straight diamond router bit Z2 D6 I10 L75 S12 H2,5 RH

DT2 PCD Diamond Milling Cutter – for Precise Finishing and Formatting

Catalogue index: DT2.06.010.12.0MR

The industrial diamond milling cutter from the DT2 series is equipped with two full diamond PCD blades H2.5 mm, designed for highly efficient formatting and finishing machining on overhead spindle milling machines and CNC machines. The tool's construction features a stable body made of sintered HM carbide monolith with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond plates are embedded. The use of a hard alloy in the shank guarantees a high level of stiffness, while the precise grip tolerance class H6 effectively eliminates radial runout, protecting the spindle bearings and ensuring perfect edge finishing.

Key properties and technical specifications:

• Laser sharpened cutting edges (ablation): The DIA blades are finished using a laser beam, allowing for perfectly sharp profiles with a minimal cutting radius of 15 µm and a surface completely free of micro-chipping.
• Polished chip area and cutting edge: The smoothed rear edge of the PCD diamond plate combined with extensive chip channels prevents material build-up and facilitates chip evacuation from the work area.
• Low surface roughness of the shank: The shank with a roughness of Ra ≤ 0.3 µm prevents slippage of the cutter in the tool holder and counteracts wear of the spindle cone.
• Dynamic balancing in class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at high speeds.
• Sharpening specification (height of PCD plate): The plate H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the plate H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Application:

The tool is intended for cutting, peripheral milling, notching, and grooving operations.

It performs excellently in machining materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.