PCD straight diamond router bit Z2 D8 I15 L70 S10 H3 RH

DT2 Double-edged PCD Diamond Mill – for precise finishing and formatting machining

Catalogue index: DT2.08.015.10.0MR

The industrial diamond mill from the DT2 series features two full diamond PCD blades, H2.5 mm, designed for highly efficient formatting and finishing machining on top-spindle milling machines and CNC machine tools. The tool's structure consists of a stable body made of sintered HM carbide monolith with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond plates are embedded. The use of a hard alloy in the shank ensures a high level of rigidity, while the precise grip tolerance class H6 effectively eliminates radial runout, protecting the spindle bearings and guaranteeing perfect edge finishing.

Key properties and technical specifications:

• Laser sharpened cutting edges (ablation): The DIA blades are finished using a laser beam, which allows for perfectly sharp profiles with a minimum blade radius of 15 µm and a surface completely free of micro-chipping.
• Polished chip evacuation zone and cutting edge: The smoothed back edge of the PCD diamond plate, combined with spacious chip channels, prevents the workpiece from sticking and enhances chip evacuation from the work area.
• Low surface roughness of the shank: A shank with a roughness of Ra ≤ 0.3 µm prevents the mill from slipping in the tool holder and counteracts wear of the spindle taper.
• Dynamic balancing in class G2.5: Attention to static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and noise generated during operation at high speeds.
• Sharpening specification (height of PCD plate): The plate H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the plate H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Application:

The tool is intended for cutting, peripheral milling, mortising, and grooving operations.

It is perfectly suited for machining materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, glass-fibre and carbon-fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.