PCD straight diamond router bit Z2 D8 I15 L70 S8 H3 RH

PCD Diamond Milling Cutter Dual-Edged DT2 – for Precision Finishing and Formatting

Catalogue Number: DT2.08.015.08.0MR

Industrial diamond milling cutter from the DT2 series equipped with two full PCD diamond cutting edges H3 mm, designed for highly efficient formatting and finishing machining on overhead spindle milling machines and CNC machining centres. The tool's construction features a stable body made of sintered tungsten carbide HM with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond inserts are embedded. The use of a hard alloy in the shank ensures a high level of rigidity, and the precise grip tolerance class H6 effectively eliminates radial runout, protecting the spindle bearings and guaranteeing perfect edge finishing.

Key properties and technical specifications:

• Laser-Sharpened Cutting Edges (Ablation): The DIA blades have been finished using a laser beam, enabling the achievement of perfectly sharp profiles with a minimum cutting edge radius of 15 µm and a surface completely free from micro-chipping.
• Polished Chip Area and Cutting Edge: The smoothed rear edge of the PCD diamond insert, combined with ample chip flutes, prevents chip sticking and facilitates chip evacuation from the working area.
• Low Surface Roughness of the Shank: The shank with a roughness of Ra ≤ 0.3 µm prevents slippage of the cutter in the tool holder and counteracts wear of the spindle cone.
• Dynamic Balancing in Class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and noise generated during operation at high speeds.
• Sharpening Specification (Height of PCD Insert): Insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, and insert H = 3.0 mm allows for sharpening a maximum of 3–4 times.

Applications:

The tool is intended for cutting operations, peripheral milling, grooving, and slotting.

It performs excellently in machining materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.