PCD straight diamond router bit Z2 D9,52 I22,22 L76,5 S9,52 H3 RH

PCD Diamond Cutter DT2 – for precise finishing and formatting processing

Catalogue index: DT2.09.022.09.5MR

The industrial diamond cutter from the DT2 series is equipped with two full PCD diamond blades, H3 mm, designed for highly efficient formatting and finishing processing on overhead milling machines and CNC machines. The tool's structure consists of a stable body made of sintered monolithic cemented carbide HM with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond plates are embedded. The use of a hard alloy in the shank ensures a high level of rigidity, while the precise grip tolerance class H6 effectively eliminates radial run-out, protecting the spindle bearings and guaranteeing perfect edge finishing.

Key properties and technical specifications:

• Laser sharpened cutting edges (ablation): The DIA blades are finished using a laser beam, enabling the achievement of perfectly sharp profiles with a minimal cutting edge radius of 15 µm and a surface completely free of micro-chipping.
• Polished chip zone and cutting edge: The smoothed rear edge of the PCD diamond plate combined with large chip channels prevents the material from sticking and improves chip evacuation from the working area.
• Low surface roughness of the shank: A shank roughness of Ra ≤ 0.3 µm prevents the cutter from slipping in the tool holder and counteracts wear of the spindle cone.
• Dynamic balancing in class G2.5: Attention to static and dynamic balancing in accordance with ISO/EN standard guidelines (class G2.5) dampens vibrations and noise generated during operation at maximum speeds.
• Sharpening specifications (height of the PCD plate): The plate H = 2.5 mm allows sharpening a maximum of 2–3 times, while the plate H = 3.0 mm allows sharpening a maximum of 3–4 times.

Applications:

The tool is designed for cutting, peripheral milling, mortising, and grooving operations.

It works excellently in processing materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.