PCD straight diamond router bit Z2 D9 I15 L71,5 S10 H2,5 RH

PCD Diamond Mill DT2 – for precise finishing and formatting

Catalog index: DT2.09.015.10.2MR

The industrial diamond mill from the DT2 series is equipped with two full PCD diamond blades H2.5 mm, designed for highly efficient formatting and finishing work on overhead spindle milling machines and CNC machining centres. The tool's construction features a stable body made of sintered HM carbide monolith with a hardness of 93.8 HRA (or stainless steel), in which polycrystalline diamond inserts are embedded. The use of a hard alloy in the shank guarantees a high level of rigidity, while the precise grip tolerance class H6 effectively eliminates radial runout, protecting the spindle bearings and ensuring perfect edge finishing.

Key properties and technical specifications:

• Laser-sharpened cutting edges (ablation): The DIA blades have been finished using a laser beam, achieving perfectly sharp profiles with a minimal blade radius of 15 µm and a surface completely free from micro-chips.
• Polished chip area and cutting edge: The smoothed back edge of the PCD diamond insert combined with extensive chip channels prevents material from sticking and facilitates chip evacuation from the working area.
• Low surface roughness of the shank: The shank with a roughness of Ra ≤ 0.3 µm prevents slippage of the mill in the tool holder and counteracts wear of the spindle cone.
• Dynamic balancing in class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at high speeds.
• Sharpening specification (height of PCD insert): The insert H = 2.5 mm allows sharpening a maximum of 2–3 times, and the insert H = 3.0 mm allows sharpening a maximum of 3–4 times.

Application:

The tool is designed for cutting, peripheral milling, notching, and grooving operations.

It performs excellently in machining materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, composites with glass and carbon fibre (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.