Five-blade diamond PCD milling cutter straight

Index: DT5.16.010.16.2SR

High-performance five-blade diamond cutter from the DT5 series, equipped with polycrystalline diamond (PCD) blades. The tool is designed for extremely fast and precise cutting, formatting, flattening, grooving, and slotting of wood-based and composite materials on multi-axis CNC machining centres. The increased number of blades (Z5) allows for a significant increase in feed rates while maintaining ideal edge finish quality. The body made of sintered carbide with a hardness of 93.8 HRA or high-quality stainless steel guarantees the highest rigidity and dimensional stability under heavy loads. PCD blades set in negative or straight geometry eliminate the risk of chipping on laminate edges. The tool design allows for multiple sharpening (2–4 times depending on the height of the diamond insert), which drastically reduces unit machining costs. The ground shank with an accuracy class of H6 prevents radial runout and protects the machine's drive system.

Key technical parameters and properties:

• Five polycrystalline diamond (PCD) blades: Z5 geometry allows work with ultra-high feed rates while maintaining excellent smoothness of the processed material's edges.
• Reinforced body construction: Made of sintered carbide (93.8 HRA) or stainless steel effectively dampens vibrations and ensures full operational stability.
• Multiple regeneration capability: PCD inserts of height H2.5 allow for 2–3 sharpening cycles, while height H3 enables 3–4 sharpening operations.
• Processing versatility: Suitable for efficient cutting, formatting, angular joints, grooving, and making precise slots.
• Optimized grip roughness: Low surface roughness of the grip (Ra ≤ 0.3 µm) prevents slipping in the holder and protects the spindle taper.
• Dynamic balance in class G2.5: Static-dynamic balancing in accordance with ISO/EN standard (class G2.5) protects spindle bearings and ensures vibration-free operation at maximum speeds.

Application and material purpose:

Dedicated to high-volume industrial machining on multi-axis CNC centres and overhead spindle milling machines in the furniture industry and panel woodworking.

Processed materials: Raw and laminated MDF, raw and laminated chipboard, cement-bonded particleboards, composites with glass and carbon fibres, Corian®, HPL, raw and laminated plywood, and aluminium.