PCD diamond chamfering profile router bit Z1+1 D30 I15 L95 S20 H4 a45° RH

Diamond PCD Profiling Mill FDH – for Edge Beveling

Index: FDH.30.015.20.4SR

The industrial diamond profiling mill of the FDH series is designed for precise edge beveling on CNC centres and overhead milling machines. The advanced design of the tool features Z1+1 full cutting edges made of polycrystalline diamond H4 shaped at an angle for edge beveling. The body made of special stainless steel with increased hardness (> 28 HRC) ensures very good stiffness and advanced vibration damping capabilities during profiling. The ground shank in class tolerance H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent standard of edge finishing.

Design Advantages and Technical Properties:

• Precise Edge Beveling: Angled cutting edges made of polycrystalline diamond enable the creation of clean and repeatable bevels without chipping on the material edges.
• Durable Stainless Steel Body (> 28 HRC): The body features high mechanical and thermal resistance during intense industrial work.
• Laser Edge Processing (Ablation): DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished Chip Grooves and Rake Face: The smoothed back of the PCD diamond insert combined with ample chip channels prevents material build-up and facilitates quick dust removal from the cutting area.
• Low Roughness of the Shank: The shank surface with a roughness index of Ra ≤ 0.3 µm prevents the mill from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic Balancing to G2.5 Standard: Certified static-dynamic balancing in the high G2.5 class (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regrindable: Depending on the height of the diamond insert used: insert H = 2.0 mm allows for 2 regrinds, insert H = 2.5 mm allows for a maximum of 2–3 regrinds, variants H = 3.0 mm / H = 3.5 mm allow for a maximum of 3–4 regrinds, while inserts H = 4.0 mm / H = 4.5 mm allow for a maximum of 4–6 regrinds.

Purpose and Range of Use:

The tool is designed for profiling and edge beveling operations.

It works excellently in processing materials such as raw and laminated MDF board and raw and laminated chipboard.