PCD diamond chamfering profile router bit Z1 D22 I11 L75 S16 H4 a45° RH

Diamond profiling mill PCD FDH – for edge bevelling

Index: FDH.22.011.16.0SR

The industrial diamond profiling mill of the FDH series is intended for precise edge bevelling on CNC centres and overhead spindle milling machines. The advanced tool design features Z1 complete edges made of polycrystalline diamond H4 shaped at an angle for edge bevelling. The body made of special stainless steel with increased hardness (> 28 HRC) ensures very good rigidity and advanced vibration damping capabilities during profiling operations. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent standard of edge finish.

Design advantages and technical properties:

• Precise edge bevelling: Angular cutting edges made of polycrystalline diamond allow for clean and repeatable bevelling without chipping on the material edges.
• Durable stainless steel body (> 28 HRC): The body is characterised by high mechanical and thermal resistance during intensive industrial work.
• Laser processing of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, allowing for edge radii at the level of 15 µm and ensuring a cutting plane free of micro-chipping.
• Polished chip grooves and approach area: The smoothed back part of the PCD diamond insert combined with capacious chip grooves prevents workpiece sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the gripping part: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the mill against spinning in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balance in G2.5 standard: Certified static-dynamic balancing in the high class G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at high speeds.
• Regeneration capability: depending on the height of the applied diamond blade: insert H = 2.0 mm allows for 2 times sharpening, insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Purpose and application range:

The tool is intended for profiling and edge bevelling operations.

It performs excellently in processing materials such as: raw and laminated MDF board, as well as raw and laminated chipboard.