PCD diamond chamfering profile router bit Z2+2+1 D50 I25 L90 S20 H4 a45° RH

PCD profile diamond mill FDH – for edge bevelling, nesting and cutting

Index: FDH.50.025.20.0SR

The industrial profile diamond mill from the FDH series is designed for precise edge bevelling, nesting, and cutting on CNC machining centres and overhead milling machines. The advanced design of the tool features two solid cutting edges made of polycrystalline diamond (H4) angularly shaped for beveling at a 45° angle and a DIA front insert. The body made of high-hardness steel (> 28 HRC) offers a high level of rigidity and advanced vibration damping capabilities during profiling operations. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle's bearing system and ensuring an excellent standard of edge finish.

Construction advantages and technical properties:

• Precise edge bevelling (45°): The angular cutting edges of PCD allow for clean, quick and repeatable bevelling of panel edges without the risk of chipping.
• DIA diamond front insert: Equipping the tool's front with a diamond insert allows for stable entry of the mill into the material during cutting and nesting operations.
• Laser treatment of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, allowing for edge radii of around 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting area: The smoothed back of the PCD diamond insert combined with spacious chip channels prevents build-up of debris and facilitates quick removal of dust from the cutting area.
• Low roughness of the clamping part: The shank surface with a roughness index of Ra ≤ 0.3 µm protects the mill from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in an exceptional class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at the highest speeds.
• Regrindability: depending on the height of the applied diamond blade: insert H = 2.0 mm allows for 2 regrinds, insert H = 2.5 mm allows for a maximum of 2–3 regrinds, variants H = 3.0 mm / H = 3.5 mm allow for a maximum of 3–4 regrinds, while inserts H = 4.0 mm / H = 4.5 mm allow for a maximum of 4–6 regrinds.

Application and scope of use:

The tool is intended for profiling, edge bevelling, nesting, and cutting operations.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated particle board, and other wood-based panels.