PCD diamond chamfering profile router bit Z2 D35 I10 L75 S16 H4 a120° RH

PCD Diamond Profile Milling Cutter FDH – for Edge Beveling

Index: FDH.35.010.16.0SR

The industrial diamond profile cutter from the FDH series is designed for precision edge beveling on CNC machining centres and overhead spindle milling machines. The advanced tool design features Z2 full polycrystalline diamond cutting edges H4  shaped at an angle for edge beveling. The body made of special high-hardness stainless steel (> 28 HRC) ensures very good rigidity and advanced vibration damping capabilities during profile machining. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and guaranteeing an excellent standard of edge finishing.

Construction Advantages and Technical Properties:

• Precise edge beveling: Angled cutting edges made of polycrystalline diamond allow for clean and repeatable beveling without chipping on the material edges.
• Durable stainless steel body (> 28 HRC): The body exhibits high mechanical and thermal resistance during intensive industrial work.
• Laser treatment of cutting edges (ablation): DIA blade profiles are finished directly with a laser beam, achieving edge radii of approximately 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished chip grooves and leading edge area: The smoothed backside of the PCD diamond insert combined with ample chip channels prevents chip adhering and facilitates quick dust removal from the cutting area.
• Low roughness of the gripping part: The shank surface with a roughness index Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in a stringent G2.5 class (according to ISO/EN) reduces noise and diminishes vibrations generated at high speeds.
• Regeneration possibility: Depending on the height of the applied diamond blade: insert H = 2.0 mm allows for 2 rewritings, insert H = 2.5 mm allows for a maximum sharpening of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Purpose and Scope of Application:

The tool is intended for profiling and edge beveling operations.

It performs excellently in machining materials such as: raw and laminated MDF boards and raw and laminated chipboards.