PCD diamond chamfering profile router bit Z2 D38,6 I9 L75 S20 H4 a25° RH

PCD Profile Diamond Milling Cutter FDH – for Edge Beveling, Nesting and Cutting

Index: FDH.38.009.20.0SR

The industrial profile diamond milling cutter from the FDH series is designed for precise edge beveling, nesting, and cutting on CNC centres and overhead spindle milling machines. The advanced design of the tool features two solid cutting edges made of polycrystalline diamond (H4) angled for beveling at 25° and a DIA front insert. The body made of high-hardness steel (> 28 HRC) offers a high level of rigidity and advanced vibration dampening capabilities during profile machining. The ground shank with a tolerance class of H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent edge finishing standard.

Construction Benefits and Technical Properties:

• Precise Edge Beveling (25°): Angled PCD cutting edges enable clean, fast, and repeatable bevels on board edges without the risk of chipping.
• DIA Front Insert: Equipping the tool's front with a diamond insert allows for stable introduction of the cutter into the material during cutting and nesting operations.
• Laser Edge Treatment (Ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii of approximately 15 µm and ensuring a cutting plane free of micro-chipping.
• Polished Chip Flutes and Cutting Zone: The smoothed back of the PCD diamond insert combined with capacious chip channels prevents material build-up and facilitates rapid dust removal from the cutting area.
• Low Roughness of the Shank: The shank surface with a roughness indicator of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of wearing the cone in the spindle.
• Dynamic Balancing to G2.5 Standards: Certified static-dynamic balancing at a stringent G2.5 class (according to ISO/EN) mitigates noise and reduces vibrations generated at high speeds.
• Regrindability: depending on the height of the diamond insert used: insert H = 2.0 mm allows for 2-time sharpening, insert H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Applications and Usage Scope:

The tool is intended for profiling, edge beveling, nesting, and cutting operations.

It performs excellently in machining materials such as: raw and laminated MDF board, raw and laminated chipboard, and other wood-based panels.