PCD diamond chamfering profile router bit Z2 D50 I8 L75 S20 H4 a145° RH

PCD Profile Diamond Cutter FDH – for Edge Beveling

Index: FDH.50.008.20.0SR

The industrial profile diamond cutter from the FDH series is designed for precise edge beveling on CNC centres and overhead routers. The advanced design of the tool features Z2 full edges made of polycrystalline diamond H4 shaped at an angle for edge beveling. The body made of special stainless steel with increased hardness (> 28 HRC) provides very good rigidity and advanced vibration damping capabilities during profile machining. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent edge finish standard.

Design Advantages and Technical Properties:

• Precise edge beveling: Angled cutting edges made of polycrystalline diamond allow for clean and repeatable bevels without chipping the material edges.
• Durable stainless steel body (> 28 HRC): The body is characterised by high mechanical and thermal resistance during intensive industrial work.
• Laser Processing of Cutting Edges (Ablation): DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished Flute Grooves and Cutting Zone: The smoothed rear part of the PCD diamond insert combined with voluminous chip channels prevents chip adhesion and facilitates quick removal of dust from the cutting area.
• Low Roughness of the Shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter against turning in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic Balancing to G2.5 Standard: Certified static-dynamic balancing in the stringent G2.5 class (in accordance with ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regenerable: Depending on the thickness of the applied diamond insert: insert H = 2.0 mm allows for 2x sharpening, insert H = 2.5 mm enables sharpening up to 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3-4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4-6 times.

Purpose and Scope of Use:

The tool is intended for profiling and edge beveling operations.

It excels in machining materials such as: raw and laminated MDF boards and raw and laminated particle boards.