PCD diamond profile router bit for composite panels Z2+1 D22/16 I14,5 L80 S16 H4 a45° RH

PCD Profile Diamond Milling Cutter FDT – for Edge Bevelling, Nesting and Cutting

Index: FDT.22.017.16.0SR

The industrial PCD profile diamond milling cutter of the FDT series is designed for precise edge bevelling, nesting, and cutting on CNC centres and overhead spindle milling machines. The advanced design of the tool comprises two solid polycrystalline diamond blades (H4) shaped at an angle for 45° bevelling and a DIA front plate. The body made of high-hardness steel (> 28 HRC) offers a high level of rigidity and advanced vibration damping capabilities during profile machining. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent edge finishing standard.

Design Advantages and Technical Properties:

• Precision edge bevelling (45°): Angular PCD cutting edges enable clean, quick, and repeatable bevelling of panel edges without the risk of chipping.
• DIA front diamond plate: Equipping the tool's face with a diamond plate allows stable entry of the cutter into the material during cutting and nesting operations.
• Laser processing of cutting edges (ablation): DIA blade profiles are finished directly with a laser beam, achieving edge radii on the order of 15 µm and ensuring a cutting plane free of micro-chipping.
• Polished chip grooves and cutting zone: The smoothed rear of the PCD diamond plate combined with voluminous chip channels prevents material adhesion and facilitates quick removal of dust from the cutting area.
• Low roughness of the shank: The shank surface with a roughness indicator of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wearing the cone in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the high class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at maximum speeds.
• Regrinding capability: depending on the height of the used diamond blade: plate H = 2.0 mm allows for 2 regrinds, plate H = 2.5 mm allows for a maximum of 2-3 regrinds, variants H = 3.0 mm / H = 3.5 mm allow for a maximum of 3-4 regrinds, while plates H = 4.0 mm / H = 4.5 mm allow for a maximum of 4-6 regrinds.

Intended Use and Application Range:

The tool is intended for profiling operations, edge bevelling, nesting, and cutting.

It performs excellently in the processing of materials such as: raw and laminated MDF board, raw and laminated particle board, and other wood-based panels.