PCD diamond V-grooving profile router bit Z2 D12/2 I5 L55 S12 H4 a45° RH

PCD Diamond Profile Mill FDH – for Edge Chamfering

Index: FDH.12.005.12.1SR

The industrial diamond profile mill of the FDH series is designed for precise edge chamfering on CNC centres and overhead spindle milling machines. The advanced construction of the tool consists of Z2 full edges made of polycrystalline diamond H4 shaped angularly for edge chamfering. The body, made of special stainless steel with increased hardness (> 28 HRC), provides very good rigidity and advanced vibration damping capabilities during profile machining. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard.

Design Advantages and Technical Properties:

• Precise edge chamfering: Angular cutting edges made of polycrystalline diamond allow for clean and repeatable chamfers without chipping on the material edges.
• Durable stainless steel body (> 28 HRC): The body is characterised by high mechanical and thermal resistance during intensive industrial work.
• Laser edge processing (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting plane free from micro-chips.
• Polished chip grooves and cutting area: The smoothed rear part of the PCD diamond plate combined with voluminous chip channels prevents material from sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the clamping part: The shank surface has a roughness index of Ra ≤ 0.3 µm, securing the mill from rotating in the holder and eliminating the risk of wear on the spindle cone.
• Dynamic balancing within the G2.5 standard: Certified static-dynamic balancing in the high class G2.5 (according to ISO/EN) reduces noise and vibrations generated at the highest speeds.
• Regrind capability: depending on the height of the applied diamond blade: the plate H = 2.0 mm allows for 2 regrinds, the plate H = 2.5 mm enables regrinding a maximum of 2–3 times, the variants H = 3.0 mm / H = 3.5 mm allow for a maximum of 3–4 regrinds, while the plates H = 4.0 mm / H = 4.5 mm enable regrinding a maximum of 4–6 times.

Application and Scope of Use:

The tool is intended for profiling and edge chamfering operations.

It performs exceptionally well in processing materials such as raw and laminated MDF board and raw and laminated chipboard.