PCD diamond V-grooving profile router bit Z2 D30/10 I10 L70 S20 H4 a45° RH

PCD Diamond Profile Cutter FDH – for Edge Beveling

Index: FDH.30.010.20.1SR

The industrial diamond profile cutter from the FDH series is designed for precise edge beveling on CNC machining centres and overhead spindle mills. The advanced tool design consists of Z2 full blades made of polycrystalline diamond H4 shaped at an angle for edge beveling. The body made of specially hardened stainless steel (> 28 HRC) ensures very good rigidity and advanced vibration damping capabilities during profile machining. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent standard of edge finishing.

Structural Advantages and Technical Properties:

• Precise Edge Beveling: Angled cutting edges made of polycrystalline diamond allow for clean and repeatable bevels without chipping on the material edges.
• Durable Stainless Steel Body (> 28 HRC): The body features high mechanical and thermal resistance during intensive industrial work.
• Laser Processing of Cutting Edges (Ablation): DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished Chip Flutes and Cutting Zone: The smoothed back of the PCD diamond insert combined with large chip flutes prevents material build-up and facilitates quick dust removal from the cutting zone.
• Low Roughness of the Shank: The shaft surface with a roughness index Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic Balancing in G2.5 Standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regeneration Capability: Depending on the height of the diamond insert used: insert H = 2.0 mm allows for 2 times sharpening, insert H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm permit sharpening up to 4–6 times.

Intended Use and Application Range:

The tool is designed for profiling and edge beveling operations.

It works excellently in machining materials such as raw and laminated MDF boards as well as raw and laminated chipboards.