PCD diamond corner rounding profile router bit Z1+1 D30/16 I18,2 L83 S16 R5 H4 RH

PCD profile diamond milling cutter FDI for rounding edges, nesting, and cutting

Index: FDI.30.018.16.0SR

The industrial diamond profile milling cutter of the FDI series is designed for precise rounding of edges, nesting, and cutting on CNC centres and overhead milling machines. The advanced tool design features two solid blades made of polycrystalline diamond H4 shaped radially. The Z2+2 arrangement is additionally equipped with a drilling insert made of polycrystalline diamond, enabling smooth and axial entry of the tool into the material. The body made of high-hardness steel (> 28 HRC) offers a high level of rigidity and advanced vibration damping capabilities during profile machining. The ground shank in tolerance class H6 eliminates radial run-out, protecting the spindle bearing system and ensuring an excellent finish standard for the profile.

Construction advantages and technical properties:

• Precise radial profiling of edges: The dedicated profiling radius allows for clean, repeatable, and aesthetic rounding of edge plates without the need for additional grinding.
• DIA front insert and drilling blade option (Z2+2): Cleaning or drilling equipment on the tool’s face allows for stable entry of the cutter in the Z-axis during cutting and nesting operations.
• Laser edge processing (ablation): DIA blade profiles are finished directly with a laser beam, enabling edge radii at a level of 15 µm and guaranteeing a cutting plane free from micro-chipping.
• Polished chip grooves and cutting edge zone: The smoothed back part of the PCD diamond insert combined with voluminous chip channels prevents material sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) reduces noise and minimises vibrations generated at high speeds.
• Regeneration capability: Depending on the height of the diamond insert used: insert H = 2.0 mm allows for 2 times sharpening, insert H = 2.5 mm enables sharpening a maximum of 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3-4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4-6 times.

Intended use and application range:

The tool is designed for operations of precise rounding of edges, nesting, and cutting.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.