PCD diamond corner rounding profile router bit Z2+1 D26/16 I16,2 L75 S20 R3 H4 RH

Profile diamond milling cutter PCD FDI for rounding edges, nesting and cutting

Index: FDI.26.016.20.0SR

The industrial profile diamond milling cutter from the FDI series is designed for precise rounding of edges, nesting, and cutting on CNC centres and overhead milling machines. The advanced design of the tool features two full blades made of polycrystalline diamond H4 shaped radially. The Z2+2 version is additionally equipped with a drilling insert made of polycrystalline diamond, which enables smooth and axial penetration of the tool into the material. The body made of high-hardness steel (> 28 HRC) offers a high level of rigidity and advanced vibration damping capabilities during profiling operations. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent standard of profile finishing.

Design advantages and technical characteristics:

• Precise radial profiling of edges: The dedicated profiling radius allows for clean, repeatable, and aesthetic rounding of the edges of boards without the need for additional grinding.
• DIA front insert and drilling blade option (Z2+2): The cleaning or drilling equipment on the tool's front enables stable introduction of the cutter along the Z-axis during cutting and nesting operations.
• Laser edge treatment (ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii in the range of 15 µm and ensuring a cutting surface free of micro-chips.
• Polished chip channels and cutting zone: The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents the sticking of cut material and facilitates quick removal of dust from the cutting area.
• Low roughness of the clamping part: The surface of the shank with a roughness index of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to norm G2.5: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) minimizes noise and reduces vibrations generated at high speeds.
• Regeneration capability: depending on the height of the diamond blade used: insert H = 2.0 mm allows for 2-times sharpening, insert H = 2.5 mm allows sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow sharpening up to 4–6 times.

Intended use and application range:

The tool is intended for operations of precise rounding of edges, nesting, and cutting.

It performs excellently in machining materials such as: raw and laminated MDF boards, raw and laminated chipboards, as well as raw and laminated plywood.