PCD diamond corner rounding profile router bit Z2+2 D22/12 I19,35 L85 S20 R3 H4 RH

PCD Profile Diamond Milling Cutter FDI for Edge Rounding, Nesting, and Cutting

Index: FDI.22.019.20.0SR

The industrial profile diamond milling cutter of the FDI series is designed for precise edge rounding, nesting, and cutting on CNC machines and overhead spindle milling machines. The advanced tool construction features two full blades made of polycrystalline diamond H4 shaped radially. The Z2+2 configuration variant is additionally equipped with a polycrystalline diamond front drilling insert, allowing the tool to smoothly and axially penetrate the material. The body made of high-hardness steel (> 28 HRC) offers a high level of rigidity and advanced vibration damping capabilities during profiling work. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent profile finishing standard.

Design Benefits and Technical Properties:

• Precise Radial Profiling of Edges: The dedicated profile radius enables clean, repeatable, and aesthetically pleasing edge rounding of panels without the need for additional grinding.
• DIA Front Insert and Drilling Blade Option (Z2+2): The cleaning or drilling insert on the tool face allows stable entry of the cutter along the Z-axis during cutting and nesting operations.
• Laser Treatment of Cutting Edges (Ablation): The DIA blade profiles are finished directly by a laser beam, allowing edge radii to reach levels of 15 µm and guaranteeing a cutting surface free from micro-chips.
• Polished Chip Flutes and Cutting Zone: The smoothed back of the PCD diamond insert combined with capacious chip channels prevents chip adherence and facilitates quick dust removal from the cutting zone.
• Low Roughness of the Shank: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic Balancing to G2.5 Standard: Certified static-dynamic balancing in the high standard of G2.5 (according to ISO/EN) minimizes noise and reduces vibrations generated at maximum speeds.
• Regeneration Possibility: depending on the height of the applied diamond blade: the H = 2.0 mm insert allows for 2 times sharpening; the H = 2.5 mm insert allows for sharpening up to 2-3 times; the H = 3.0 mm / H = 3.5 mm variants allow for sharpening up to 3-4 times; while the H = 4.0 mm / H = 4.5 mm inserts allow for sharpening up to 4-6 times.

Intended Use and Application Scope:

The tool is designed for precise edge rounding, nesting, and cutting operations.

It works excellently in the processing of materials such as: raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.