PCD diamond corner rounding profile router bit Z2 D18/8 I18,7 L105 S20 R3 H2,5 RH

PCD Profile Diamond Cutter FDI for Edge Rounding, Nesting and Cutting

Index: FDI.18.018.20.0SR

The industrial profile diamond cutter of the FDI series is designed for precise edge rounding, nesting and cutting on CNC centres and overhead milling machines. The advanced design of the tool consists of two solid blades made of polycrystalline diamond H2.5 shaped radially. The Z2+2 variant is additionally equipped with a drilling front insert made of polycrystalline diamond, allowing for smooth and axial penetration of the tool into the material. The body made of high-hardness steel (> 28 HRC) offers a high level of rigidity and advanced vibration damping capabilities during profiling operations. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent finish standard of the profile.

Design advantages and technical properties:

• Precise radial profiling of edges: The dedicated profiling radius allows for clean, repeatable, and aesthetic rounding of the edges of panels without the need for additional grinding.
• DIA front insert and drilling blade option (Z2+2): A cleaning or drilling insert on the tool tip allows for stable entry of the cutter in the Z-axis during cutting and nesting operations.
• Laser treatment of cutting edges (ablation): DIA blade profiles are finished directly with a laser beam, achieving edge radii on the order of 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents adhesion of chips and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The surface of the shank with a roughness index Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the highly rated G2.5 class (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regeneration capability: depending on the height of the applied diamond blade: insert H = 2.0 mm allows for 2-fold sharpening, insert H = 2.5 mm allows for sharpening up to 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3-4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4-6 times.

Purpose and application range:

The tool is designed for operations involving precise rounding of edges, nesting and cutting.

It performs excellently in the machining of materials such as: raw and laminated MDF, raw and laminated chipboard, and raw and laminated plywood.