PCD conical scoring saw blade 160x55 Z36 K4,3-5,6 P3,2 H6 T (Conical)

PCD Tapered Cutter

Index: DSB.160055036.006

Industrial diamond tapered cutter from the DSB series with polycrystalline diamond (PCD) blades, sharpened using an innovative laser ablation method. Dedicated for preliminary cutting of wooden boards on machines equipped with vertical spindle adjustment. The fluid height adjustment of the tool and tapered teeth T (CONICAL) allow for precise adaptation of the cutting width to the thickness of the main saw, completely preventing the formation of steps at the cutting junction and guaranteeing edges that are 100% free from laminate chipping. The use of PCD diamond blades provides up to 50 times longer lifespan compared to standard tungsten carbide cutters, ensuring an optimal price-performance ratio. The mounting hole made with H7 tolerance minimizes axial runout and improves cutting quality. The enhanced body design with specially shaped spaces near the teeth facilitates chip removal by 20% and strengthens the fastening of the PCD insert, while laser compensatory-damping cuts effectively suppress noise and vibrations during operation.

Key Technical Parameters and Properties:

• Polycrystalline Diamond (PCD) Blades: The laser ablation sharpening method ensures perfect sharpness, edge cleanliness, and up to 50 times longer lifespan compared to tungsten carbide tools.
• Geometry – Tapered Teeth T (CONICAL): The tapered profile of the teeth combined with vertical spindle adjustment allows for smooth adjustment of the cutter's cutting width to the main saw thickness without the creation of steps.
• Mounting Hole in H7 Tolerance: Reduced axial runout ensures higher stability and precision on the spindle.
• Laser Damping and Compensatory Cuts: Optimized compensatory grooves effectively reduce vibrations and noise during processing.
• Improved Chip Removal and Reinforced Tooth: A 20% increased chip space prevents clogging and strengthens the bond between the PCD insert and the body.
• Regeneration Capability: The design of the diamond insert allows for multiple sharpening, maximizing lifespan and reducing unit production costs.

Applications and Material Designation:

The tool is intended for preliminary cutting of coated and laminated materials to eliminate chipping on the exit edge.

Processed Materials: Laminated particle boards, laminated MDF boards, and laminated plywood.